Intelligent manufacturing refers to a manufacturing model that realizes the digitalization,networking and intelligence of the production process through the use of advanced information technology,automation technology and intelligent technology,in order to improve production efficiency,flexibility and quality.It is an important direction in the transformation of the industrial field to digitalization and intelligence.
Intelligent manufacturing builds an intelligent production system by connecting sensors,equipment,processes and systems with the help of Internet of Things,artificial intelligence,big data analysis,cloud computing and other technologies.It includes automation,intelligence and synergization of all aspects,from product development and design,planning and control of the production process,to the monitoring and maintenance of production equipment,to the management of the entire life cycle of the product,all of which can be processed and decided in a real-time and intelligent way.
The concept of intelligent manufacturing mainly includes the following aspects:
1.Intelligent production:Through automation and intelligent technology,the production line is equipped with the ability of independent learning,self-adjustment and self-optimization.Intelligent production can realize flexible production and quick response to customer demand.
2.Intelligent Supply Chain:Through the support of information technology,real-time connection and information sharing of each link in the supply chain can be realized.From raw material procurement to manufacturing to product sales,information flow,logistics and capital flow are realized through intelligent supply chain management system.
3.Intelligent products:In the process of product design and manufacturing,virtual simulation,digital twin and other technologies are used to realize digital modeling and simulation analysis of products to improve product design and quality.
4.Intelligent service:Through IoT and big data analysis,remote monitoring and predictive maintenance of products are realized to provide smarter after-sales service and support.
Intelligent Manufacturing
5.Intelligent Decision Making:Using artificial intelligence and big data analysis technology,analyze and make decisions on production,quality,safety and other aspects of data to achieve the optimization and control of the production process.
6.Intelligent human-machine collaboration:In intelligent manufacturing,the collaborative relationship between humans and machines is further strengthened.Through the application of robots and automation equipment,repetitive,hazardous and high-precision work can be accomplished,thus improving production efficiency and work safety.At the same time,the collaboration between human workers and intelligent devices is also enhanced,making the production process more flexible and adaptable.
The realization of smart manufacturing has multiple benefits for companies:
1.improve production efficiency and quality:intelligent manufacturing can realize real-time monitoring,optimization and automation control of the production process,master the production status,improve production efficiency and product quality.
2.Enhance production flexibility:Intelligent manufacturing can achieve rapid reconfiguration of the production line and conversion,so that enterprises can more flexibly respond to changes in market demand,to achieve small batch,personalized production.
3.Reduce resource waste:Intelligent manufacturing can effectively reduce the waste of energy and raw materials and improve resource utilization efficiency through the analysis and optimization of production data.
4.Optimize supply chain management:The application of intelligent supply chain can realize information sharing and real-time collaboration of each link in the supply chain,and improve the transparency and efficiency of the supply chain.
5.Provide intelligent services:Intelligent manufacturing can realize remote monitoring and intelligent maintenance of products,and provide more personalized and after-sales services.
In order to achieve intelligent manufacturing,enterprises need to carry out technological transformation and organizational change,including investing in advanced information technology and equipment,upgrading the skills and intelligence of employees,sorting out and optimizing production processes,and building intelligent factories and production systems.
In summary,smart manufacturing is a manufacturing model that integrates information technology,automation technology and intelligent technology to improve production efficiency,flexibility and quality by realizing the digitalization,networking and intelligence of the production process.It is an important means to realize industrial transformation and enhance competitiveness,and is of great significance to the sustainable development of enterprises.